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Ingot Making Steel Plant

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Ingot Making Steel Plant Specification

Model No
IMSP-50T

Accessories
Ingots Mold, Ladle, Casting Platform, Cooling System

Speed
Variable, up to 1800 RPM

Installation Guideline
On-site Installation by Manufacturer

Usage & Applications
Steel Ingot Production from Scrap or Sponge Iron

Efficiency (%)
Above 92%

Production Capacity
150 Tons/day

Automation Grade
Fully Automatic

Frequency
50 Hz

Temperature Range
Up to 1650C

Motor Power
75 HP

Driven Type
Electric Motor

Type
Ingot Making Steel Plant

Material
Stainless Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Control

Drive Type
Electric

Voltage
440 V

Power
250 kW

Weight (kg)
35000 kg

Dimension (L*W*H)
18000 mm x 6000 mm x 7000 mm

Color
Blue & Gray

Capacity
Up to 50 Tons per batch

Features
Energy Efficient, Durable, High Output, Low Maintenance

Surface Finish
Anti-Corrosion Painted

Machine Type
Steel Ingot Making Machine

Power Consumption
245 kWh/Batch

Emission Control System
Fume Extraction & Filtering Unit

Service Support
24x7 Online & Onsite Support

Cooling Method
Automated Water Cooled System

Casting Mold Material
High-Grade Cast Iron

Operator Requirement
2-3 Operators

Safety Features
Automatic Interlocks, Emergency Stop, Overload Protection

Batched Melting Cycle Time
3-4 hours per batch

Noise Level
Less than 80 dB

Environmental Compliance
Meets ISO & Local Standards

Ingot Making Steel Plant Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cheque, Cash Advance (CA)

Delivery Time
Week

Sample Available
Yes

Main Export Market(s)
North America, Eastern Europe, Africa, Western Europe, Central America, Australia, Middle East, South America, Asia

Main Domestic Market
All India

About Ingot Making Steel Plant

With the proper utilization of the machinery and equipments, we have become one of the leading group who manufacture, export and supply Ignot Making Steel Plant. The offered plant is manufactured utilizing optimum quality components and contemporary technology. Prior to dispatch, our quality experts perform certain testing procedures on the overall array of provided plant to deliver defect free range at clients end. Globally used to fulfill the needs of construction industries, our valuable clients can avail this Ignot Making Steel Plant as per their exact application requirements at reasonable prices.

Features:

Energy efficient
Optimum performance
Withstand high pressure
Heat resistance

Advanced Batch Melting and Cooling Technology

Maximize productivity with efficient, automated batch melting cycles lasting just 34 hours. The plants automated water-cooled system ensures rapid and uniform cooling, resulting in superior ingot quality while optimizing energy consumption and operational efficiency.

Integrated Emission and Noise Control Solutions

Stay compliant and environmentally responsible with a comprehensive emission control system featuring fume extraction and filtering units. The operation maintains noise levels below 80 dB and aligns with ISO and local standards, supporting a safer and quieter working environment.

Versatile, High-Output Production Performance

Handle diverse inputs such as scrap and sponge iron to achieve production capacities up to 150 tons per day, and up to 50 tons per batch. The plants robust construction, anti-corrosion finish, and energy-efficient design deliver consistent, high-output operation and long-term durability.

FAQs of Ingot Making Steel Plant:

Q: How does the batched melting process operate in this steel ingot plant?

A: The plant melts each batch over a 34 hour cycle using a variable-speed electric drive and PLC control system, ensuring consistently high-quality ingots. The automated process minimizes manual intervention and improves throughput.

Q: What materials can be processed using the IMSP-50T steel plant?

A: You can produce steel ingots using stainless steel scrap or sponge iron as input materials, with high-grade cast iron molds ensuring uniform shape and integrity during casting.

Q: Where are fume emissions and noise managed in the operation?

A: Emission control is managed by an integrated fume extraction and filtering unit, while noise levels are kept below 80 dB by advanced insulation and automated systems, aligning with ISO and local regulatory standards.

Q: When should routine maintenance be carried out on the plant?

A: Although the plant is designed for low maintenance, its recommended that routine inspections and servicing occur after every production cycle, with comprehensive checks scheduled during non-production hours to ensure consistent performance.

Q: How many operators are required, and what is their role during operation?

A: Only 23 operators are needed to supervise the automated process, manage the PLC control system, and respond to any alerts. Safety is prioritized through automatic interlocks, emergency stop features, and overload protection.

Q: What are the main benefits of installing this steel ingot making plant?

A: Users benefit from high energy efficiency (over 92%), large production capacity (up to 150 tons daily), reduced operational costs, superior environmental compliance, and durable, low-maintenance equipment with 24x7 support.

Q: What installation and service support is available for buyers in India?

A: On-site installation is provided by the manufacturer to ensure optimal setup. Additionally, users can access 24x7 online and onsite support for any technical needs, maintenance, or troubleshooting.

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