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Steel Melting Plant

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Steel Melting Plant Specification

Temperature Range
Up to 1700C

Accessories
Transformer, Water cooling system, Crucible

Production Capacity
70 Tons/Day

Model No
SMP-1850

Driven Type
Electric

Efficiency (%)
97%

Installation Guideline
On-site technical support provided

Frequency
50/60 Hz

Usage & Applications
Steel manufacturing and alloy production

Automation Grade
Automatic

Speed
Variable up to 1200 RPM

Motor Power
22 kW

Type
Steel Melting Plant

Material
Steel

Computerized
Yes

Automatic Grade
Automatic

Control System
PLC Controlled

Drive Type
Electric

Voltage
380-440V

Power
450 kW

Weight (kg)
13500 kg

Dimension (L*W*H)
18m x 5m x 6m

Color
Blue / Grey

Capacity
18 Tons/batch

Features
High melting efficiency, Energy saving, Robust construction

Surface Finish
Powder Coated

Machine Type
Induction Furnace

Power Consumption
450 kWh

Noise Level
Less than 75 dB

Transformer Size
850 KVA

Power Factor
>0.95

Cooling System
Water-cooled closed circuit

Lining Life
600-900 heats (depending on operation)

Insulation Material
High-grade refractory

Charging Method
Manual and automatic charging

Ambient Temperature Range
5°C to 55°C

Emission Control
Integrated dust extraction and filtration

Melting Cycle Time
Approx. 45-50 minutes per batch

Water Flow Rate
12000 LPH

Furnace Type
Medium Frequency

Main Frame Material
Heavy duty fabricated steel structure

Floor Space Requirement
105 sq. meters

Operational Safety
Safety interlocks with overload protection

After Sales Service
Available

Steel Melting Plant Trade Information

Minimum Order Quantity
1 Piece

Payment Terms
Cash Advance (CA), Cheque

Delivery Time
Week

Sample Available
Yes

Main Export Market(s)
Australia, North America, Eastern Europe, Africa, Western Europe, Central America, Middle East, South America, Asia

Main Domestic Market
All India

About Steel Melting Plant

Started in the year 2012, we have set ourselves in the market as the well-established manufacturer, exporter and supplier of Steel Melting Plant that is widely demanded in metal industries for the production of ferrous and non-ferrous materials. The offered plant is manufactured utilizing premium quality components and the contemporary technology in synchronization with the international quality standards. Besides, we are providing this Steel Melting Plant in variety of specifications according to the needs of the clients.

Features:

Negligible maintenance
Low power consumption
Easy to operate
Trouble-free performance

High-Efficiency Steel Melting

Utilizing a medium-frequency induction furnace, the plant achieves high melting efficiency and energy savings. With a 45-50 minute melting cycle per batch and advanced control systems, users can expect consistent production and reduced energy consumption. The process is managed via a PLC control system for seamless automation and monitoring, supporting up to 70 tons of daily output.

Superior Cooling and Safety Measures

The water-cooled closed circuit system ensures optimal cooling and longevity for key components, maintaining a safe operational environment. Integrated safety interlocks and overload protection minimize risks, while noise levels stay below 75 dB for operator comfort. Emission control systems effectively reduce dust and pollutants.

Robust Construction and Maintenance

Constructed with a heavy-duty steel frame, powder-coated finish, and high-grade refractory lining, the plant is built for extended service life. The lining lasts between 600 to 900 heats, depending on operational conditions. Maintenance is simplified thanks to easy access to critical components and support from on-site technicians.

FAQs of Steel Melting Plant:

Q: How does the medium-frequency induction furnace benefit steel melting operations?

A: The medium-frequency induction furnace provides precise temperature control, rapid melting, and high energy efficiency, enhancing steel quality and accelerating batch processing. This technology ensures consistent melt cycles and reliable performance with reduced operational costs.

Q: What is the process for charging steel into the furnace, and can it be automated?

A: Steel can be charged into the furnace using either manual or automatic methods. The automatic charging system streamlines production and lowers labor requirements, while manual charging provides flexibility for smaller batches or special alloy compositions.

Q: When should the refractory lining of the furnace be replaced?

A: The high-grade refractory lining typically lasts between 600 and 900 heats, depending on operating conditions. It should be replaced when signs of wear, cracking, or reduced melting efficiency are observed to maintain optimal furnace performance and safety.

Q: Where is the ideal installation location for the Steel Melting Plant SMP-1850?

A: The plant requires a minimum floor space of 105 sq. meters and should be installed in an environment where ambient temperature ranges from 5C to 55C. Adequate ventilation and access to water and electrical utilities are also necessary for safe and efficient operation.

Q: What are the benefits of integrated dust extraction and filtration in this plant?

A: Integrated dust extraction and filtration systems capture particulate emissions during melting, resulting in cleaner air, improved workplace safety, and compliance with environmental standards. This feature also helps preserve equipment longevity and reduce maintenance frequency.

Q: How is operational safety ensured during plant operation?

A: Operational safety is maintained through safety interlocks, overload protection, and strict adherence to installation guidelines. On-site technical support and robust construction further minimize potential risks for operators and equipment.

Q: Can the Steel Melting Plant SMP-1850 be used for alloy production besides standard steel manufacturing?

A: Yes, the plant is designed for both steel manufacturing and alloy production. Its precise temperature control and flexible charging options allow for producing a range of steel grades and custom alloys, meeting diverse industrial requirements.

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